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We believe in automation at every step and hence from order receipt to final dispatch, every step of our process is meticulously planned and closely monitored. We use a comprehensive ERP solution that looks everything in check – tracking orders, managing timelines, monitoring stock, maintaining BOMs and monitoring consumption of raw materials.
Over the years we have invested a lot into upgrading our quality control system to include multiple checks that guarantee flawless production. Our quality checks begins with a 100% fabric inspection, followed by inspection of all cut parts. Every garment is number coded and tracked through our quality ERP system, allowing it to monitor production across segments and helps in DHU tracking.
We believe in continuously investing, restructuring and upgrading our system to ensure lower rework and repair rate.
Our production line has an overhead hanging conveyor system for efficient movement of garment panels through the sewing lines. We handle our WIP from sewing to finishing with utmost care. This chain system with customised length for each section means no more bulky storage boxes and baskets, ensuring garments are handled delicately.
A recent addition to our efforts in ensuring garment quality, we now have a 100% automated warehousing system imported from Turkey. An automatic conveyor belt ensures movement of garments across floors and proper stacking in designated areas ensuring almost “NO” handling once the garment is packed
Our continued investment in automation and technology over the years has helped us achieve high productivity with skilled workers, industry standard 4 compliant and aiming to achieve even further. We take immense pride in having the most advanced technology in India, from the industry leaders like DURKOPP ADDLER, JUKI, BROTHER, PFAFF, EASTMAN, STROBEL, MACPI, MALKAN, and others.
our pattern making and CAD efficiency are powered by GERBER CAD system and AUTO NESTING Systems, ensuring precision and efficiency. The end cutters and straight knife cutters come from EASTMAN, the best when it comes to cutting technology.
For armhole tape processing, we utilize two sets of specialized machines. These machines are equipped with chain stitch heads featuring top and bottom feeding mechanisms. Through precise programming, these machines effectively control fullness, resulting in high-quality output and increased productivity.
We rely on a cutting-edge fully automatic pocket welting machine by DURKOPPADDLER, to elevate our pocket production. With two of these advanced machines in operation, we ensure optimal productivity. Whether it’s straight or slanted piped pockets, with or without flaps, these machines offer programmable feeding for precise and versatile pocket creation.
The PFAFF DART MACHINE stands as the pinnacle in formal suit making. Renowned for its precision, it excels in creating front darts with unmatched quality and consistency. This fully automated marvel ensures equal margins, precise check matching, clean dart cutting, and 100% accuracy in dart length on both sides, all thanks to its computer programming capabilities. Its user-friendly interface allows for quick adjustments, accommodating various fabric types with ease. The machine’s robust construction guarantees long-lasting performance, making it a favorite among professional tailors.
For flawless seams, we entrust latest machine by DURKOPP ADDLER. This machine features top and differential feeding, effectively eliminating puckering at seams. Whether it’s the side seam, center back seam, or side panels, this powerhouse ensures smooth and impeccable stitching every time.
In our lining section, we’ve embraced high-speed automat seamers for unparalleled efficiency. With just 2 machines from ROBOTECH, Turkey, we accomplish what would typically require 8 conventional single needle machines. These automat seamers flawlessly handle side seams, side panels, and center back seams, streamlining our production process like never before.
We use the MALKAN concave interlining and fusing attach pressing table to flawlessly attach chest canvas to the body using fusible tapes. This method ensures a perfect roll, evenly distributing fullness across the front for a polished finish.
This Edge Cutter is equipped with differential top and bottom feeding along with feather edge trimming. It’s designed to cut the top fabric by 3mm and the bottom fabric by 6mm, ensuring the front edge remains thin and free from any glazing impressions. This meticulous approach guarantees a sleek and professional finish without compromising on quality.
We employ four fully automated DURKOPPADDLER machines for sleeve attaching. These machines feature programmable fullness zones, allowing precise control over fullness with servo motors. Additionally, we use another model from DURKOPPADDLER to attach the body to the shoulder pad. This machine utilizes a differential top and bottom needle feed, along with a stitch loosening device, ensuring movement in the shoulder pad and a clean armhole for optimal comfort and fit.
The turtle back buck is the most modern sleeve shape. This ensures proper pressing of the cuffs and the entire elbow seam. This transforms a piece of fabric into a well-shaped sleeve. With its ergonomic design, the turtle back buck accommodates the natural contours of the arm, providing a smooth and professional finish. Tailors appreciate its efficiency and precision, making it an essential tool for contemporary garment construction.
These machines are one of the most specialised to this industry. This ensures the proper role to the blazer front and the lapel. The press presses the edge at a pressure point ranging from 2-8 bars and fuses the garment edge to edge. This precise pressure application guarantees a crisp, clean finish that is essential for high-quality tailoring. Additionally, the fusion process enhances the durability and overall appearance of the garment, maintaining its structure and form through multiple wears.
Pressing is the cornerstone of formal suit perfection. That’s why we’ve invested in top-of-the-line equipment from Macpi, Italy, and Malkan, Turkey, for both our in-line and end-line pressing processes. With a total of 60 machines, we leave no detail overlooked. From our 3D buck press to our form, each component ensures the garment is shaped to perfection, guaranteeing impeccable results every time.
In our trouser line, efficiency and precision are paramount. We rely on the ROBOTECH auto serging seamer for its high-speed performance and puller feed, ensuring clean cutting and eliminating any puckering. The auto facing automat guarantees equal margins of facing, boosting productivity through its innovative over-dapping work method. For invisible stitches next to perfection, we turn to the NEXTRON hidden belt stitch. And when it comes to waistband details and bottom blind hems, the blind hem machine from MAIER delivers the highest quality. Throughout our plant, MACPI pressing equipment ensures the finishing touch of perfection.
We believe in automation at every step and hence from order receipt to final dispatch, every step of our process is meticulously planned and closely monitored. We use a comprehensive ERP solution that looks everything in check – tracking orders, managing timelines, monitoring stock, maintaining BOMs and monitoring consumption of raw materials.
Over the years we have invested a lot into upgrading our quality control system to include multiple checks that guarantee flawless production. Our quality checks begins with a 100% fabric inspection, followed by inspection of all cut parts. Every garment is number coded and tracked through our quality ERP system, allowing it to monitor production across segments and helps in DHU tracking.
We believe in continuously investing, restructuring and upgrading our system to ensure lower rework and repair rate.
Our production line has an overhead hanging conveyor system for efficient movement of garment panels through the sewing lines. We handle our WIP from sewing to finishing with utmost care. This chain system with customised length for each section means no more bulky storage boxes and baskets, ensuring garments are handled delicately.
A recent addition to our efforts in ensuring garment quality, we now have a 100% automated warehousing system imported from Turkey. An automatic conveyor belt ensures movement of garments across floors and proper stacking in designated areas ensuring almost “NO” handling once the garment is packed
Our continued investment in automation and technology over the years has helped us achieve high productivity with skilled workers, industry standard 4 compliant and aiming to achieve even further. We take immense pride in having the most advanced technology in India, from the industry leaders like DURKOPP ADDLER, JUKI, BROTHER, PFAFF, EASTMAN, STROBEL, MACPI, MALKAN, and others.
Our pattern making and CAD efficiency are powered by GERBER CAD system and AUTO NESTING Systems, ensuring precision and efficiency. The end cutters and straight knife cutters come from EASTMAN, the best when it comes to cutting technology.
For armhole tape processing, we utilize two sets of specialized machines. These machines are equipped with chain stitch heads featuring top and bottom feeding mechanisms. Through precise programming, these machines effectively control fullness, resulting in high-quality output and increased productivity.
We rely on a cutting-edge fully automatic pocket welting machine by DURKOPPADDLER, to elevate our pocket production. With two of these advanced machines in operation, we ensure optimal productivity. Whether it’s straight or slanted piped pockets, with or without flaps, these machines offer programmable feeding for precise and versatile pocket creation.
The PFAFF DART MACHINE stands as the pinnacle in formal suit making. Renowned for its precision, it excels in creating front darts with unmatched quality and consistency. This fully automated marvel ensures equal margins, precise check matching, clean dart cutting, and 100% accuracy in dart length on both sides, all thanks to its computer programming capabilities. Its user-friendly interface allows for quick adjustments, accommodating various fabric types with ease. The machine’s robust construction guarantees long-lasting performance, making it a favorite among professional tailors.
For flawless seams, we entrust latest machine by DURKOPP ADDLER. This machine features top and differential feeding, effectively eliminating puckering at seams. Whether it’s the side seam, center back seam, or side panels, this powerhouse ensures smooth and impeccable stitching every time.
In our lining section, we’ve embraced high-speed automat seamers for unparalleled efficiency. With just 2 machines from ROBOTECH, Turkey, we accomplish what would typically require 8 conventional single needle machines. These automat seamers flawlessly handle side seams, side panels, and center back seams, streamlining our production process like never before.
We use the MALKAN concave interlining and fusing attach pressing table to flawlessly attach chest canvas to the body using fusible tapes. This method ensures a perfect roll, evenly distributing fullness across the front for a polished finish.
This Edge Cutter is equipped with differential top and bottom feeding along with feather edge trimming. It’s designed to cut the top fabric by 3mm and the bottom fabric by 6mm, ensuring the front edge remains thin and free from any glazing impressions. This meticulous approach guarantees a sleek and professional finish without compromising on quality.
We employ four fully automated DURKOPPADDLER machines for sleeve attaching. These machines feature programmable fullness zones, allowing precise control over fullness with servo motors. Additionally, we use another model from DURKOPPADDLER to attach the body to the shoulder pad. This machine utilizes a differential top and bottom needle feed, along with a stitch loosening device, ensuring movement in the shoulder pad and a clean armhole for optimal comfort and fit.
The turtle back buck is the most modern sleeve shape. This ensures proper pressing of the cuffs and the entire elbow seam. This transforms a piece of fabric into a well-shaped sleeve. With its ergonomic design, the turtle back buck accommodates the natural contours of the arm, providing a smooth and professional finish. Tailors appreciate its efficiency and precision, making it an essential tool for contemporary garment construction.
These machines are one of the most specialised to this industry. This ensures the proper role to the blazer front and the lapel. The press presses the edge at a pressure point ranging from 2-8 bars and fuses the garment edge to edge. This precise pressure application guarantees a crisp, clean finish that is essential for high-quality tailoring. Additionally, the fusion process enhances the durability and overall appearance of the garment, maintaining its structure and form through multiple wears.
Pressing is the cornerstone of formal suit perfection. That’s why we’ve invested in top-of-the-line equipment from Macpi, Italy, and Malkan, Turkey, for both our in-line and end-line pressing processes. With a total of 60 machines, we leave no detail overlooked. From our 3D buck press to our form, each component ensures the garment is shaped to perfection, guaranteeing impeccable results every time.
In our trouser line, efficiency and precision are paramount. We rely on the ROBOTECH auto serging seamer for its high-speed performance and puller feed, ensuring clean cutting and eliminating any puckering. The auto facing automat guarantees equal margins of facing, boosting productivity through its innovative over-dapping work method. For invisible stitches next to perfection, we turn to the NEXTRON hidden belt stitch. And when it comes to waistband details and bottom blind hems, the blind hem machine from MAIER delivers the highest quality. Throughout our plant, MACPI pressing equipment ensures the finishing touch of perfection.
We believe in automation at every step and hence from order receipt to final dispatch, every step of our process is meticulously planned and closely monitored. We use a comprehensive ERP solution that looks everything in check – tracking orders, managing timelines, monitoring stock, maintaining BOMs and monitoring consumption of raw materials.
Over the years we have invested a lot into upgrading our quality control system to include multiple checks that guarantee flawless production. Our quality checks begins with a 100% fabric inspection, followed by inspection of all cut parts. Every garment is number coded and tracked through our quality ERP system, allowing it to monitor production across segments and helps in DHU tracking.
We believe in continuously investing, restructuring and upgrading our system to ensure lower rework and repair rate.
Our production line has an overhead hanging conveyor system for efficient movement of garment panels through the sewing lines. We handle our WIP from sewing to finishing with utmost care. This chain system with customised length for each section means no more bulky storage boxes and baskets, ensuring garments are handled delicately.
A recent addition to our efforts in ensuring garment quality, we now have a 100% automated warehousing system imported from Turkey. An automatic conveyor belt ensures movement of garments across floors and proper stacking in designated areas ensuring almost “NO” handling once the garment is packed
Our continued investment in automation and technology over the years has helped us achieve high productivity with skilled workers, industry standard 4 compliant and aiming to achieve even further. We take immense pride in having the most advanced technology in India, from the industry leaders like DURKOPP ADDLER, JUKI, BROTHER, PFAFF, EASTMAN, STROBEL, MACPI, MALKAN, and others.
Our pattern making and CAD efficiency are powered by GERBER CAD system and AUTO NESTING Systems, ensuring precision and efficiency. The end cutters and straight knife cutters come from EASTMAN, the best when it comes to cutting technology.
For armhole tape processing, we utilize two sets of specialized machines. These machines are equipped with chain stitch heads featuring top and bottom feeding mechanisms. Through precise programming, these machines effectively control fullness, resulting in high-quality output and increased productivity.
We rely on a cutting-edge fully automatic pocket welting machine by DURKOPPADDLER, to elevate our pocket production. With two of these advanced machines in operation, we ensure optimal productivity. Whether it’s straight or slanted piped pockets, with or without flaps, these machines offer programmable feeding for precise and versatile pocket creation.
The PFAFF DART MACHINE stands as the pinnacle in formal suit making. Renowned for its precision, it excels in creating front darts with unmatched quality and consistency. This fully automated marvel ensures equal margins, precise check matching, clean dart cutting, and 100% accuracy in dart length on both sides, all thanks to its computer programming capabilities. Its user-friendly interface allows for quick adjustments, accommodating various fabric types with ease. The machine’s robust construction guarantees long-lasting performance, making it a favorite among professional tailors.
For flawless seams, we entrust latest machine by DURKOPP ADDLER. This machine features top and differential feeding, effectively eliminating puckering at seams. Whether it’s the side seam, center back seam, or side panels, this powerhouse ensures smooth and impeccable stitching every time.
In our lining section, we’ve embraced high-speed automat seamers for unparalleled efficiency. With just 2 machines from ROBOTECH, Turkey, we accomplish what would typically require 8 conventional single needle machines. These automat seamers flawlessly handle side seams, side panels, and center back seams, streamlining our production process like never before.
We use the MALKAN concave interlining and fusing attach pressing table to flawlessly attach chest canvas to the body using fusible tapes. This method ensures a perfect roll, evenly distributing fullness across the front for a polished finish.
This Edge Cutter is equipped with differential top and bottom feeding along with feather edge trimming. It’s designed to cut the top fabric by 3mm and the bottom fabric by 6mm, ensuring the front edge remains thin and free from any glazing impressions. This meticulous approach guarantees a sleek and professional finish without compromising on quality.
We employ four fully automated DURKOPPADDLER machines for sleeve attaching. These machines feature programmable fullness zones, allowing precise control over fullness with servo motors. Additionally, we use another model from DURKOPPADDLER to attach the body to the shoulder pad. This machine utilizes a differential top and bottom needle feed, along with a stitch loosening device, ensuring movement in the shoulder pad and a clean armhole for optimal comfort and fit.
The turtle back buck is the most modern sleeve shape. This ensures proper pressing of the cuffs and the entire elbow seam. This transforms a piece of fabric into a well-shaped sleeve. With its ergonomic design, the turtle back buck accommodates the natural contours of the arm, providing a smooth and professional finish. Tailors appreciate its efficiency and precision, making it an essential tool for contemporary garment construction.
These machines are one of the most specialised to this industry. This ensures the proper role to the blazer front and the lapel. The press presses the edge at a pressure point ranging from 2-8 bars and fuses the garment edge to edge. This precise pressure application guarantees a crisp, clean finish that is essential for high-quality tailoring. Additionally, the fusion process enhances the durability and overall appearance of the garment, maintaining its structure and form through multiple wears.
Pressing is the cornerstone of formal suit perfection. That’s why we’ve invested in top-of-the-line equipment from Macpi, Italy, and Malkan, Turkey, for both our in-line and end-line pressing processes. With a total of 60 machines, we leave no detail overlooked. From our 3D buck press to our form, each component ensures the garment is shaped to perfection, guaranteeing impeccable results every time.
In our trouser line, efficiency and precision are paramount. We rely on the ROBOTECH auto serging seamer for its high-speed performance and puller feed, ensuring clean cutting and eliminating any puckering. The auto facing automat guarantees equal margins of facing, boosting productivity through its innovative over-dapping work method. For invisible stitches next to perfection, we turn to the NEXTRON hidden belt stitch. And when it comes to waistband details and bottom blind hems, the blind hem machine from MAIER delivers the highest quality. Throughout our plant, MACPI pressing equipment ensures the finishing touch of perfection.
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